EVERSAVE, effective innovation through process optimisation The 9 November 2023 - Denim - Denim Première Vision

It is an action plan designed to lower the overall environmental impact in garment dyeing and finishing processes and successfully achieve effective results through the optimization of those processes. 

EVERSAVE gathers innovative solutions developed to be applied with the latest technologies, made up of certified dyes and auxiliaries, having three main goals: to save water, energy and time. 

In respect of such promise, concerning garment dyeing and finishing, ZAITEX fine-tuned different dyeing processes with several advantages:  

• ZETALIGHT process includes dischargeable dyes for a super vintage look, high-build up and no salt required during the dyeing; 
• ZETATERRA is a process involving mineral pigments of natural source enabling low-temperature dyeing (max 50°C), no salt required and low liquor ratio of the dyebath; 
• ZETACORE is a top-notch process for multiple eco-friendly fashion effects: no or less salt required, low-temperature dyeing, high overall fastness results, allowing different dischargeability outcomes with ozone or substitute of PP and optional laser step. 

With reference to denim production, ZAITEX has a full range of auxiliaries for any crucial step. Just to list a few, regarding the enzyme wash, ZETALASE DRY-P is a water-less enzyme that allows a stone wash effect at room temperature, requiring less water than usual treatment. 

For the bleaching step, an energy and time-saving product is ZETAKIN DRY-O, ozone enhancer that emphasizes the washing effect while keeping unaltered the blue cast, for a real vintage effect with a high level of reproducibility. 

Likewise, ZETAKIN LST is a laser improver for a natural denim look after laser treatment, able to enhance it with less rinse and water consumption required.